Hybrid Components

Connection for reliable mobility

Our mission is to offer hybrid components that are made from injection molded polymers combined with precision metal parts and/or functional components. Such products serve as electrical power and/or signal connectors or heating elements within housing for electrical devices (drives, actuators, pumps, sensors, control units and other mechatronic products) in automotive industry.

From A samples to industrialization with state-of-the-art technologies is the way we address the needs of our customers.

How we work

Product applications
Technologies

Electrical motor connectors for electrical drives & alternators

power connection of BLDC (EC) stators
slip rings

Sensor integration

custom sensor integration with or without functional components

Interconnection assemblies for mechatronics

actuator
pumps
ECU power and signal connection housings with or without functional component

Precision polymer parts

precision polymers

Precision stamping parts for hybrid components, connectors

aluminum, steel or stainless steel with 0.08–2.0 mm material thickness
EloPin and Press-fit stamping parts

Heating subassemblies

heating elements

Interior and exterior assemblies for visual parts

custom assemblies
interior and exterior parts

An attractive technology basket

Stamping

reel-to-reel
press-fit
IDC-Insulation displacement connector

Plating

reel-to-reel
barrel

Polymer processing

thermoset (EP, PF, BMC)
- injection molding
- transfer molding
thermoplastic
- insert molding (metal, magnet, electronic parts)
- 2K
- GIT

Connection

laser welding
hot staking
resistance welding
ultrasonic welding
wire bonding
soldering
gluing

Sealing

thermoset
potting
2K
vacuum impregnation

Why work with us

Competences

from A samples to technology concept proposal (mechanical construction, simulation, prototyping)
from validated technology solution to industrialization
injection & compression molding experience (different thermoplastic & thermoset materials)
re-forming and surface treatment of non-ferrous metal
design optimization (FEM, FLOW and THERMAL analysis)
production process optimization
optimal material selections